Utensile per punzonatura forma Obround / fusto per la punzonatura di lamiere In Machine_Trumpf_Style

Utensile per punzonatura forma Obround / fusto per la punzonatura di lamiere In Machine_Trumpf_Style - Acquista direttamente dalla fabbrica. Alta qualità e precisione garantite." Translation: "Obround punching tool / sheet metal punching stem In Machine_Trumpf_Style - Buy directly from the factory. High quality and precision guaranteed.
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Dettagli prodotti

  • Panoramica
  • Product Description
  • Processing and Manufacturing
  • Detailed Photos
  • Packaging & Shipping
  • BHT Clients
Panoramica

Informazioni di Base.

Model No.
BHTIE-1173
Manufacturing Technology
Computer Technology
Cavità dello stampo Tecnologia
Fresatura CNC
Fresatura Velocità
Ad alta velocità
Parti Metodo di rilevazione
Misurazione di tre assi NC
After-sales Service
Quality Problems, Free Replacement
materiale di perforazione
M2, D2, Skh, SKD
materiale stampo
M2, D2, Skh, SKD
rivestimento
tin/ticn
durezza
HRC62-63
tolleranza di foratura
0, +0,01 mm
direzione di formatura
formazione su / giù
Pacchetto di Trasporto
Thick Wooden Box with Air Bubble Film Inside
Specifiche
SIZE 1, 2
Marchio
BHTIE
Origine
China
Codice SA
8207300090
Capacità di Produzione
168000 PCS Per Month

Descrizione del Prodotto

 

Product Description

 

1).Available TruPunch Machines Model TruPunch 200,500R,600L,1000,2000,2010L,2020R,3000,3000L,5000R,5000L etc...
2).BHT Tooling Advantages Taking into consideration our clients wishes, every day we work to satisfy our clients' needs, to increase our product list and tools quality. 
√ We produce our punch tooling from high speed steel M2(SKD), D2,(SKH).
working surfaces are preciously grounded, standard will be whole body Total Hardening, the hardness can reach HRC61-63.
√ we have  we have more than 17 years experience in punch tooling manufacturing.
√ Our punch tooling factory total have 102 people, total have around 150 sets processing machines for punch tooling.
now most machines are CNC and from China local top manufacturer,  but also we have 8 sets of processing machines from Japan and Europen,  like CNC Machine Center from MIKRON, CNC EDM from Sodick etc...
√ The tolerance for the punch is 0,+0.01mm
√ Every special punch forming tooling will be tested by our punch machines and have the test samples before sending to our clients.

 
3).LIFE COUNTERMEASURE FOR TOOLING
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style TIN / TICN coating PROCESSING
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style NARROW PUNCH
There is a punch type such as narrow type, open end type, super narrow type etc.
which made it difficult to break by shortening the effective punch length and 
increasing the strength of the punch
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style THICK PLATE PROCESSING
A tool that provide taper relief on the punch and reduce seizure and contact with the material.
OTHER LIFE COUNTERMEASURES
-.Check for misalignment of turret station and wear of turret key etc.
-.Combined use with tools for slug pulling measures.
-.Implementation of early regrinding.
-. Put a small rounding on the corner of Square / Rectangle punch.
As life countermeasures of the tool, it is recommended to select a tool that is acceptable 
for the processing conditions such as the quality and thickness of material.
4). MATERIAL FOR TOOLING
Selection of tool material (Type of material) is very important in terms of the quality of the processed product and the tool life (processing cost). This time, we summarized the typical material for tooling.
We use the following material for punch body.
D2 (SKD) , M2 (SKH)
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style
We use the following material for die.
Improved D2 , M2(SKH)
 
5). REFERENCE APPROPRIATE CLEARANCE
Clearance = material thickness x clearance ratio
Material Clearance ratio
Tensile Strength
(N/mm2)
  Servo-Hydraulic Machine Mechanical Machine
Mild Steel(Cold Roll) 0.2-0.25 0.15 More than 270
Mild Steel(Hot Roll)
Stainless(Hard)  0.25-0.3 0.2
More than 520
Stainless(Soft)
More than 450
Aluminum(Soft) 0.15-0.2 0.1
More than 95
Aluminum(Hard)
More than 215
Copper 0.2-0.25 0.15
More than 275
Brass 0.2-0.3 0.2
More than 410
High Tensile Steel
More than 590
-.The shear resistance should be about 80% of the tensile strength as a guide.
-. Please multiply x 1.4 to the calculation result in case of more than 3.2mm thickness.
-. Please calculate based on the number of shear resistance and Tensile strength for the material which is unspecified on the left table.
-. If there is a workpiece, please actually perform punching and purchase the appropriate clearance referring to the table below.
-. The minimum clearance is depends on machine specifications. Please also check the machine specifications.
 
6). PARTS NAME OF STANDARD TOOLING
EACH PART NAME AND FUNCTION OF TOOL
TRUMPFSTYLE TOOLING
1. Alignment Rings
• Precision machined and ground for accurate tool alignment.
• High impact-resistant steel to maintain superior flatness 
and durability.
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style
2. Punches
•  high speed tool steel for longer tool life.
• 1/4º back taper and near polished flanks to reduce friction and 
eliminate galling.
• Minute corner radii on punch point to reduce chipping.
• Single point turned radii at base of punch point to reduce stress.
• Solid surface contact with alignment ring for superior alignment.
• Superior tolerances and surface finishes.
• 0.118 (3.00) grind life in 0.250 (6.35) material.
3. Urethane Strippers
• Quiet.
• Cushions impact.
• Eliminates sheet rattle.
• Safe: will not shatter.
• Non-Marring even on polished aluminum.
• Improved flatter sheets, no puckering.
• Positive stripping keeps sheets from moving
4. Strippers
• Keyed to allow 45° angle settings.
• High strength tool steel, will not deform or break.
Dies
• High chrome air hardened tool steel.
• 0.059 (1.50) grind life.
• Double-cut die opening to improve die strength.
• Uniform clearance radii in die corners.
• Precision slot orientation-die opening orientation 
and slot cut in single operation to improve accuracy.
• Improved die strength: Domed relief in size 1 
and in size 2.
• Superior roundness and flatness.
5. Die Adapters
• Permits Size 1 dies to be used in machines 
with Size 2 die bases.
• Precision machined in shock resistant tool steel for greater 
accuracy, superior machine fit, and longer life.
TRUMPFSTYLE TOOLING SIZE
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style
  
7). CALCULATION FORMULAS FREQUENTLY USED IN SHEET METAL
TONNAGE CALCULATION
In the punch press machine, the allowable tonnage depending on the machine.
Use the calculation formula below to prevent from over tonnage.
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style
CALCULATING PRE-HOLE DIMENSION FOR FORMING
When forming processing, pre-holes may be processed as pre-processing. In that case,
please calculate pre-holes referring to the following calculation formula
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style
ADVICE ON ONE POINT:
Although forming shape is same, pre-hole dimension would be different depending 
on material. It is recommended that you try trial machining with reference to the above 
equation to obtain proper pre-hole dimension.
 
8). SPECIAL Applications
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style
 

Processing and Manufacturing

CNC Machine Center,EDM, WEDM, CNC Grinding Machines, CNC Milling Machines, more than100 sets, mostly are imported from Europe and Japan.
Not only for our own Tooling Designing, Tooling manufacturing, Tooling Maintenance , BHT also provide OEM machining service for our international customers.
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style
BHT Tooling Testing equipments:  CMM 2.5 Dimension (Precision:0.001mm),Micro scope(Precision:0.001mm),Profile projector(Precision:0.001mm),CMM 3 Dimension ( Precision:0.001mm),Hardness tester,Calipers,Micrometer, Protractor,Height gauge, Dial gauge, Coating Thickness Gauge,  etc... 
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style
 


 

Detailed Photos

  
BHT standard tool cartridge made from fiber-reinforced plastic,
for maximum productivity and secure tool change


Advantages:
Low weight for high acceleration values and productivity
Fast and secure changeover of punching tools
Secure grip on tools due to the extra strong springs
The cartridge arms have a special heat treatment, resulting in a longer tool life
Efficient handling due to the ergonomic handle Long tool life
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style
 
 
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style

Packaging & Shipping

Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style
 

 

BHT Clients

 

BHT have exported the products to 65 countries (Germany, Sweden, Hungary, Italy, Netherlands, Spain, Portugal, Czech Republic, Lithuania, Serbia, Greece, Malta, Austria, Kosovo, Turkey, Ukraine, Albania, Estonia, Belarus, Bulgaria, Bosnia, Croatia, Romania,USA, Brazil, Argentina, Mexico, Bolivia, Colombia, Canada, Peru, Chile, Australia, New Zealand, Rwanda, Egypt, South Africa, Tanzania, Nigeria, Botswana, Mauritius, Russia, Vietnam, India, Iran, Singapore, Uzbekistan, Thailand, Sri Lanka, Bangladesh, Malaysia, Kazakhstan, Philippines, Bahrain, Pakistan, United Arab Emirates, Kuwait, Saudi Arabia, Sudan, Jordan, Oman, Qatar, Syria, Israel, Yemen)
Obround Shape Punch Tool / Die for Sheet Metal Punching in Machine_Trumpf_Style




 

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